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Ensuring the safe and effective running of your clean room ventilation system is vital. The airflow generated by the system is often the only barrier between your critical process and the atmosphere outside. The design and installation of clean room ventilation systems is a specialist discipline requiring industry specific experience to know what works best in practice.

Differential pressure refers to the difference in air pressure from one location to another within a system. In cleanrooms, maintaining the right amount of differential pressure—either positive or negative—is essential to preventing contamination.

Qualification tests are carried out to guarantee optimum product quality from all manufacturing and pharmaceutical research companies. These tests verify whether ambient cleanroom conditions affect product quality. If environmental cleanroom parameters affect the product, reviews are conducted with regards how conditions can be reduced, so that high output standards are adhered to.

If you’re considering a cleanroom, you’re probably trying to gather as much information as possible. What type of cleanroom is right for you? What industry standards do you have to meet? Where will your cleanroom go? You get the picture. Well, one piece of information that might be useful to you is understanding the difference between positive and negative air pressure cleanrooms. As you probably already know, airflow plays a leading role in keeping your cleanroom to standard, but what you may not have known is that air pressure can have a big effect on that as well. So here’s a broken down explanation of each positive and negative air pressure.

What factors should you consider when evaluating cleanroom doors. In this brief segment, told by a cleanroom door expert, learn the factors that should be analyzed when making a cleanroom doors selection.

Cleanroom doors are an essential part of cleanrooms since they are responsible for sealing the controlled environment. If they do not work properly, the cleanroom is exposed to a higher risk of contamination.

The cleanroom door is different from ordinary home doors. It is beyond the reach of ordinary home doors in terms of performance, accessories, and manufacturing technology. Because of its superb and complicated cleanroom environment, many customers have a headache in purchasing cleanroom doors.

Choosing the correct door system is a major factor in ensuring the delicate balance of a cleanroom. If the doors do not function properly, the cleanroom could fail to meet relevant cleanroom standards and be exposed to a higher risk of contamination. Here are some of the most basic but essential factors to consider when selecting a cleanroom door.

Whether it’s a Class 100 or a Class 10,000 cleanroom, manufacturers in pharmaceutical, biopharmaceutical, medical device, electronic, and other critical manufacturing industries require their cleanrooms to be simultaneously functional, flexible, economical, practical, and of course, clean. But, while the current ISO 14644-1 and ISO 14644-2 Standards still call attention to the function of air filtration and air distribution in cleanroom design, the regularity and relative consistency of these systems across manufacturing platforms has ushered in a new age of cleanroom design focused on all components of the room, including floors, walls and especially doors.

The bulk of the contamination in a Cleanroom resides on the floor. It is important that consideration be given to the best flooring solution for your application.

Cleanroom flooring systems must take account of the whole production process and materials must be chosen that will not give rise to airborne molecular or particle contamination. At the same time they must withstand harsh cleaning regimes and strong cleaning agents and disinfectants

With science and technology advances, the clean room, also called dust free workshop, has become an indispensable working area for electronics factory, medical, food, and other industries. The selection of clean room floors is based on product construction technique, installation and more factors. Now, we bring you four common clean room floor panels with the difference, installation, construction, applications and choosing tips.

Perforated raised floors are often used in clean rooms, computer rooms, data centers, large high-end offices, and spaces that require good ventilation. The perforated raised floor is designed to provide excellent cooling to manage the heat load in mission-critical facilities. However, if you want to optimize the ventilation of the perforated raised floor and create the most efficient air conditioning system (UFAD - Under Floor Air Distribution) for the space, it is necessary to properly and correctly lay the perforated raised floor, which also includes selecting the right raised floor perforated tiles according to different environmental needs.

During the design of data centers, professionals often face the question of raised floor systems versus the use of an overhead cable tray while designing cabling distribution and air handling systems. Twenty years ago, this wasn't even a discussion, as virtually all data centers used raised floor systems, although it has now become a heated debate. While a case can be made for both options, there are certainly many reasons raised floors have remained the industry standard in data centers across the United States.

Microelectronics technology is increasingly ubiquitous, even within the human body, as medical researchers develop new approaches  to monitoring and treating a growing array of illnesses and injuries. A variety of implantable medical devices are now used routinely, ranging from intraocular lenses to electroencephalography (EEG) recorders and many others. The companies that design these devices require specific capabilities and qualifications from a potential medical device manufacturer. These requirements typically cover topics like experience in medical device manufacturing, the types of equipment necessary to manufacture, assemble and package the product, parts tracking methods, employee qualifications and/or specialised training, required  industry and governmental certifications, etc. However, as comprehensive as these requirements might appear, some of them fail to include an aspect that’s critical for some categories of medical microelectronics device manufacturing: a microbial-controlled cleanroom.

Due to the sensitive nature of their products, clean room facilities for microelectronic and semiconductor applications require stringent environmental controls. These clean rooms also house extremely precise and expensive equipment such as photolithography, etching, cleaning, doping, and dicing machines. Hence, any deficiencies in the cleanliness specifications can affect the entire production process. Other common issues in microelectronic & semiconductor clean room conception and design are the maximizing of space while also enabling future reconfiguration. For all these reasons, a modular clean room system is often the optimal solution.

As we move forward in an ever more tech-focused era, microelectronics technology is more pervasive, and has become an essential across varying industries. Life sciences and medical research have adopted microelectronics to help progress new ways of observing and treating an increasing number of injuries and conditions. For example, implantable medical devices are now routinely used in treatment.

Product integrity and throughput suffers when airborne particles or volatile organic compounds (VOCs) invade microelectronics environments. Depending on the application, one particular size particle or contaminant characterization may be more problematic than another.

Why clean the room? It’s a cleanroom, isn’t it? This was the most popular question when we began cleaning cleanrooms in 1980. Owners and operators often assumed that because their cleanrooms were equipped with state-of-the-art air filtration systems and other safeguards, normal cleaning procedures were optional or even unnecessary.

Before global cleanroom classifications and standards were adopted by the International Standards Organization (ISO), the U.S. General Service Administration’s standards (known as FS209E) were applied virtually worldwide. However, as the need for international standards grew, the ISO established a technical committee and several working groups to delineate its own set of standards.

Your cell and gene therapy research just made a breakthrough. The FDA has approved your new medical device for production. Your compounding activities are expanding to match your incredible growth. Your semiconductor start-up is taking off. Whatever the motive, cleanroom projects are present in a wide variety of markets across the manufacturing, research and development spectrums.

Cleanroom HVAC engineering is not an easy thing. It takes a mix of engineering skills, understanding the particle-generating potential of the process, and experience.

Often people have a budgetary price for their cleanroom project without much understanding about their needs. A cleanroom is an investment and can be a real asset to a company’s strategy, therefore the build and design should be well thought through.

If your company or start-up is working in gene therapy, cell therapy, clinical trials, viral vector manufacturing, CAR-T cell immunotherapy or other applications, you are probably already aware that designing a cleanroom for biotherapies can be a complex process. This article details a few factors to consider for a biotech GMP cleanroom design.

Modular cleanrooms (or “clean rooms”) are most often used in manufacturing and research facilities, but, thanks to their versatility and ease of installation, they’re finding use in new industries every day. Any industry or application where small particles can adversely affect manufacturing, production, or packaging processes can benefit from the use of a modular clean room.

Modular portable clean room systems provide advanced cleanroom solutions for your manufacturing constraints. Depending on your specifications, a modular cleanroom can be designed to handle your project’s exact particulate level requirements. Whether you require an ISO level 5, 6, 7, 8, or 9 prefab cleanroom for your particular application needs, we has you covered.

Our modular hardwall cleanrooms provide a clean, protected, and structured environment, without the need for internal bracing or ceiling supports, unlike other modular structures. We have many different modular cleanroom options to suit your needs. All our hardwall cleanroom components are prefabricated and 100% modular in design. Our modular cleanrooms can be installed by the end user, or by our factory trained technicians, whichever you prefer.

A softwall cleanroom is an excellent solution for compartmentalization and specialized operations within a modular cleanroom, high bay cleanroom, CMM enclosure, or machine enclosure. We offers a wide variety of softwall cleanroom options for dust control, safety, laser or dark rooms, and other applications ranging from pharmaceutical production to injection molding. Our softwall cleanroom systems are designed for fast construction and can be easily expanded or relocated.

Modular CMM enclosures are used to provide a controlled environment for your coordinate measuring machines. Using your equipment inside a CMM room protects it from environmental factors and allows your machine to provide X, Y, and Z coordinates with increased accuracy.

Cleanroom doors are an important part of a cleanroom because they are responsible for sealing the controlled environment. If they do not work properly, the clean room will be at higher risk of contamination.

Choosing the correct door system is a major factor in ensuring the delicate balance of a cleanroom. If the doors do not function properly, the cleanroom could fail to meet relevant cleanroom standards and be exposed to a higher risk of contamination. Here are some of the most basic but essential factors to consider when selecting a cleanroom door.

One of the biggest challenges in designing cleanroom doors for the pharmaceutical industry is in creating a sturdy door with a high hygienic performance that is light and easy to clean.

High-speed doors play a key role in maintaining clean operations in pharmaceutical plants. They are designed to address facility needs for environmental control, productivity and safety (as well as cleanliness). In cleanroom applications, they are used to maintain correct room pressures, air circulation rates and optimal operating efficiency and to prevent cross-contamination. High operating speeds are critical to minimize air infiltration when staff members enter or exit.

The cleanroom door is different from ordinary home doors. It is beyond the reach of ordinary home doors in terms of performance, accessories, and manufacturing technology. Because of its superb and complicated cleanroom environment, many customers have a headache in purchasing cleanroom doors.

Examples of applications that can use SoftWall cleanrooms and benefits they provide in plastics industry cleanrooms, having project versatility is priceless. Modular SoftWall cleanrooms give you the ability to adapt to changes to create better products more efficiently — to help you reach your business goals and grow your profits. Here are five advantages SoftWall cleanrooms can offer the plastics industry:

Aerospace & Defense cleanroom classifications regulate a cleanroom’s degree of cleanliness and are defined by the allowed amount of contamination by particle count and size, as well as the necessary air change rates depending on the cleanroom’s classification level. Aerospace and defense cleanrooms are typically regulated by the classification standards of two major organizations: The International Standards Organization (ISO) and the American Society for Testing and Materials (ASTM).

The ability to construct a cleanroom in any space is a major advantage of the modular cleanroom building process. Retrofit cleanrooms can still reach a wide variety of ISO cleanroom classifications. With a modular cleanroom retrofit in your existing structure, you have the ability to adapt your existing structure to save space and materials.  Let’s take a look at where you can build a cleanroom in your existing space, and what that process looks like.

Your cleanroom doors are the most vulnerable part of the cleanroom. As the most likely place for particles and contamination to enter your controlled cleanroom environment, it’s important to choose cleanroom doors that are secure, reliable, and contaminant-free. There are many factors to consider when choosing cleanroom doors for your facility. The first consideration you’ll need to make is the type of cleanroom doors that will best serve your automotive cleanroom’s needs.

When designing the perfect cleanroom, every element has to fit together. Working from head to toe, each component has a part to play in keeping your cleanroom running efficiently. When it comes to flooring, you’ll need to pick the type that best fits the work you’re doing, the materials you’re using, and adds to the cleanliness of your space.

Among the elements that make up the physical structure of a clean room, the floor and its coating are undoubtedly the elements of greatest demand. It is over these that, daily, there is intense traffic of people, vehicles, raw materials, machines, etc.

Selecting the right kind of ESD (electrostatic discharge) flooring is always a challenge, and in controlled environments, the stakes are particularly high. While cleanroom environments are known for the exacting standards used to control contaminants, it's ironic that their anti-static flooring doesn't always meet industry specifications. This is a critical concern on several levels:

A hardwall cleanroom for medical device manufacturing requires precision at every intersection, seam, and gap. Erecting the wall system is relatively simple for those inclined, however, the integration of HVAC, electrical, plumbing, flooring, and entry/exit concepts require thoughtful consideration.

In medical device cleanrooms, a common configuration is an ISO 8 gowning room and ISO 7 primary production area. A cascading air flow design and positive pressure HVAC calibration move the cleanest air at the highest pressure (ISO 7). High pressure air in clean areas prevents dirty air from “leaking” into the cleanroom from adjacent areas. This principle also curbs induction of non-controlled air during entry and exit.

When conducting research of any kind, consistency is absolutely key. The entire environment needs to maintain consistency of temperature, cleanliness, airflow, and humidity levels. Together, each of these elements will ensure an environment that is free of contaminants that could compromise your research. While there are several components that can assist in keeping your cleanroom sterile and contaminant-free, we recommends having including these three components in your research cleanroom.

When trying to choose the best modular cleanroom for your company, it’s helpful to know the various options that are currently available. Of course, the experts are trained in helping you build a controlled environment that best fits your needs. Keep reading to learn more about the specific types of modular cleanrooms we build for our clients in the Columbus, OH, area.

In the pharmaceutical research and development industry, scientists, technicians, and other employees are exposed to possibly dangerous or hazardous elements on a daily basis. It’s important to keep the cleanroom environments they work in free from outside elements, in order to maintain an objective and pure environment for research and experimental purposes. We recommend the following cleanroom equipment and components for your pharmaceutical environment.

Cleanroom design and installation can be an overwhelming project, but it doesn’t have to be. The staff at Vernick & Associates can help you construct a controlled space in Dayton, OH, that meets your specific industry needs. Before meeting with our team, it may be valuable for you to gather information regarding the specifications discussed below. We can always assist in helping you choose the specific elements needed for your new cleanroom.

Hardwall and softwall cleanrooms provide a sterile space for procedures to be performed in a strictly controlled environment. Maybe you’re considering adding one of these rooms to an existing facility in the Columbus area but aren’t quite sure which type of cleanroom is best. We can help you choose a cleanroom for your specific needs. Take a look at these four frequently asked questions regarding our well-built and efficient softwall cleanrooms.

With science and technology advances, the clean room, also called dust free workshop, has become an indispensable working area for electronics factory, medical, food, and other industries. The selection of clean room floors is based on product construction technique, installation and more factors.